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ABRASIVE BLASTING · NOZZLE FIRST

Sandblasting Nozzle CFM Calculator & Compressor Check

Compare pressure-blast nozzle airflow with compressor delivery. Keep suction-gun specifications separate and see how nozzle size changes the air budget.

US equipment references · Reviewed November 3, 2026

Size the air supply around the nozzle and system

A sandblasting compressor question needs more than a tank size. The nozzle bore, pressure while blasting, pressure-blast versus suction design, and other air users determine the demand you must examine. This page compares continuous airflow; it does not promise a certain number of blasting minutes from a full tank.

“Sandblasting” is the familiar search term. Follow the equipment’s approved abrasive and protection instructions; Clemco warns against using silica sand. An airflow result does not establish dust control or breathing-air quality.

START WITH A WORKED EXAMPLE

Check nozzle demand against pump delivery

Local calculations. Change inputs to update.

Pressure-blast presets use selected Clemco chart rows. Suction guns use their own manual figures. The default pump input is illustrative; duty and extra-system demand still need checking.

Numbers stay in your browser. A result is an estimate under the stated conditions.

YOUR NUMBERS · VISIBLE ASSUMPTIONS

Pump air budget is below continuous demand

Nozzle / gun reference18.5 CFM
Entered total air budget18.5 CFM
Supply minus budget-13.2 CFM
Entered demand + reserve18.5 CFM
Pump rating · duty unknown5.3 CFM
  • The Clemco reference is 18.5 CFM at 90 PSI at the nozzle. It is not a generic siphon-cabinet rating.
  • The entered 0% reserve is a planning choice, not a universal manufacturer recommendation. Nozzle airflow is not total installed-system sizing.
  • Duty allowance is unknown. A favorable full-output comparison does not confirm sustained operation.
  • Working pressure at the nozzle, hose losses, nozzle wear and manufacturer operating limits remain separate checks. Tank gallons cannot correct a sustained airflow deficit.
  • This comparison does not qualify a compressor or filter as a breathing-air supply. Follow the blaster and respirator system instructions.

Pressure-blast nozzle CFM reference

Selected Clemco chart values — pressure is at the nozzle
Nozzle bore80 PSI90 PSI100 PSI
No. 2 · 1/8 inch17 CFM18.5 CFM20 CFM
No. 3 · 3/16 inch38 CFM41 CFM45 CFM
No. 4 · 1/4 inch68 CFM74 CFM81 CFM
No. 5 · 5/16 inch113 CFM126 CFM137 CFM

Only the listed pressure columns are selectable. The calculator does not interpolate the table or turn compressor horsepower into delivered air. Compare a documented delivery point, then separately allow for the pressure lost along the installed air path.

A 5/16-inch suction nozzle is not a No. 5 pressure-blast nozzle

The Clemco SG-300 manual gives an example combination of a 1/8-inch air jet and a 5/16-inch nozzle using about 22 CFM at 80 PSI. A pressure-blast No. 5 with a 5/16-inch bore uses 113 CFM at 80 PSI in the separate reference chart.

That difference is why the system selector matters. A suction gun’s internal air jet is part of its consumption specification. Applying the pressure-blast bore table to an arbitrary cabinet would answer the wrong equipment question. The SG-300 manual also distinguishes gun consumption from recommended total compressor capacity.

Worked example: why a bigger receiver will not close this gap

A No. 2 reference at 90 PSI needs 18.5 CFM. Against an entered 5.3 CFM delivery point at the same pressure, the numeric deficit is 13.2 CFM before other demands, reserve or duty limitations. A larger receiver stores more air over a given pressure interval, but the same pump still has that continuous-flow shortfall.

Switching the example to a No. 3 at 90 PSI raises the chart demand to 41 CFM. Nozzle selection therefore deserves attention before treating tank capacity as an upgrade. Review the tank storage explanation and recovery calculator for the separate storage question.

Nozzle wear and the rest of the air system

The Pro-Series Big Clem manual shows a No. 5 example at 90 PSI increasing from about 126 CFM new to 173 CFM worn. Its worn condition means a bore enlarged by 1/16 inch. These are approximate blasting-condition figures, not air-only flow measurements or a universal wear curve.

Add actual concurrent process demand from the system documentation. The reserve field starts at zero to make the unadded allowance visible; zero is not a recommendation for final design. The manufacturer’s separate system-sizing chart includes additional demand and reserve, demonstrating that nozzle CFM alone is incomplete.

The check also cannot qualify a compressor or particulate filter for supplied breathing air. Use the blaster and respirator instructions for that system. For energy planning once the air requirement is established, use the electricity cost calculator.

Questions before you decide

Can a 20- or 60-gallon compressor run a sandblaster?

The gallon label does not establish sustainable airflow. Identify the exact blast system and nozzle, then compare delivered air and manual limits. Larger storage does not remove a continuous supply deficit.

Can I use these presets for a siphon blast cabinet?

Use the suction/manual mode and the exact air-jet/nozzle specification from the cabinet or gun manufacturer. The pressure-blast chart is not a generic cabinet table.

Does a positive supply margin prove the setup will work continuously?

No. The figures still need compatible rating conditions, sufficient pressure under flow, adequate delivery hardware and the compressor’s duty/application limits.

Sources and scope

These guide sources were reviewed November 3, 2026. Manuals can cover older model types; the examples are documented references, not confirmation of current retail availability. Existing catalog records retain their original review dates.